Overview
Cutting sheet metal
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Trumpf Flatbed Laser TC L3050 with PalettMaster and pipe cutting unit Operating range: | X-axis | : | 3000 mm | | Y-axis | : | 1500 mm | | Z-axis | : | 115 mm | Max. sheet thickness (manufacturers’ details) Construction steel 25 mm Stainless steel 20 mm Aluminum 12 mm Max. unit weight 900 kg Precision: Smallest programmable dimension 0.01 mm Positional variance +/- 0.10 mm Average positional scatter width +/- 0.03 mm RotoLas auxiliary unit for flexible machining of pipes and sections Operating range for tubes with unrestricted clamping chuck access max. diameter: 160 mm max. length: 2990 mm In machine range max. diameter: 370 mm max. length: 2990 mm
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Sheet shaping, edge trimming
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Trumpf TrumaBend V320-6A CNC-edge-trimming press CNC-controlled six-axis backstop with ACB angle bending sensors, angle measurement and feedback control during the bending process. Press force: 3200 kN Edge trimming length: 3050 / 4050 mm Free stand access / clearance: 3680 mm
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Sheet shaping, rounding
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Three-roll sheet metal bending machines for rolling round cylinders Suitable for the following cylinder dimensions: max. diameter: 3000 mm max. length: 3000 mm max. sheet metal thickness for CrNi steel: 8 mm max. sheet metal thickness for construction steel and aluminum: 10 mm Three and four-roll sheet metal bending machines for rolling round tapers Suitable dimensions for tapers: max. diameter: 3000 mm min. diameter: 150 mm max. length: 1500 mm max. sheet metal thickness for CrNi steel: 5 mm max. sheet metal thickness for construction steel and aluminum: 6 mm
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Sheet metal shaping, beading
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MAWE shaping machine for final machining of cylinder ends and tapers (flanges, beading, rolling and drawing in) Suitable for the following cylinder dimensions: max. diameter: 1600 mm min. diameter: 350 mm max. height: 1500 mm min. height: 150 mm max. material thickness for construction steel, CrNi steel and aluminum: 4 mm Suitable for the following taper dimensions: Same dimensions as for cylinders, but smallest taper diameter is at least 150 mm max. material thickness for construction steel, CrNi steel and aluminum: 4 mm In addition, hydraulic presses can be supplied for producing the ends on cylinder components and the shaping of sheet metal components
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Welding of components and welded assemblies
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Longitudinal seam welding machines for the automatic welding of I-seams. Welding processes employed: WIG, MIG, plasma taphole. These machines can also be used for welding tubes and cylinder sections. Suitable for the following dimensions: max. diameter: 3000 mm max. length: 3000 mm max. sheet metal thickness 6 mm Workplaces for fitters and welders for welding components and welded assemblies. Welding processes employed: manual electric arc, MAG, WIG, MIG as well as spot-welding and bolt cutting. Universal 3D workbench and welding bench systems, rotary welding tables and rotary container fixtures can also be supplied.
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Treatment of surface CrNi steel products
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Mechanical surface workplaces for grinding and brushing CrNi steel products. Final processing treatment: pickling, passivizing or electro-polishing (buffing). Dimensions of products for final-stage pickling and passivization treatments max. diameter: 3000 mm max. length: 10 000 mm Dimensions of products for final-stage electro-polishing (buffing) treatment. max. diameter: 1300 mm max. length: 6000 mm
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Treatment of surface steel products
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Electrostatic powder coating with corresponding pretreatment, e.g. grinding, peening, degreasing / iron phosphatizing, scope for applying different colours. Suitable for the following dimensions: max. width: 2000 mm max. length: 2000 mm max. length with full utilization of max. width and height: 4000 mm max. length for shaped bar stock: 7500 mm max. individual component weight: 1 tonne
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