Cutting sheet metal

Trumpf Flatbed Laser TruLaser 5030
with PalettMaster and pipe cutting unit

Operating range:

X-axis :

3000 mm

Y-axis :

1500 mm

Z-axis :

115 mm

Max. sheet thickness (manufacturers’ details)

CrNi steel 20 mm
Aluminum 12 mm
Max. unit weight 900 kg

Precision:

Smallest programmable dimension 0.01 mm
Positional variance +/- 0.10 mm
Average positional scatter width +/- 0.03 mm

RotoLas auxiliary unit
for flexible machining of pipes and sections

Operating range for tubes
with unrestricted clamping chuck access
max. diameter: 160 mm
max. length: 2990 mm

In machine range max. diameter: 370 mm max. length: 2990 mm

Sheet shaping, edge trimming

Trumpf TruBend 5320 CNC-edge-trimming press
CNC-controlled six-axis backstop with ACB angle bending sensors, angle measurement and feedback control during the bending process.

Press force: 3200 kN
Edge trimming length: 3000 mm

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Sheet shaping, rounding

Three-roll sheet metal bending machines for rolling round cylinders

Suitable for the following cylinder dimensions:

max. diameter: 2400 mm
max. length: 3000 mm
max. sheet metal thickness for CrNi steel: 6 mm + alu

Three and four-roll sheet metal bending machines for rolling round tapers

Suitable dimensions for tapers:

max. diameter: 2400 mm min. diameter: 50 mm max. length: 1500 mm max. sheet metal thickness for CrNi steel: 5 mm + aluminium

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Sheet metal shaping, beading

MAWE shaping machine
for final machining of cylinder ends and tapers
(flanges, beading, rolling and drawing in)

Suitable for the following cylinder dimensions:

max. diameter: 1600 mm
min. diameter: 350 mm
max. height: 1500 mm
min. height: 150 mm
max. material thickness for construction steel, CrNi steel and aluminum: 4 mm

Suitable for the following taper dimensions:

Same dimensions as for cylinders, but smallest taper diameter is at least 150 mm
max. material thickness for construction steel, CrNi steel and aluminum: 4 mm

In addition, hydraulic presses can be supplied for producing the ends on cylinder components and the shaping of sheet metal components

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Welding of components and welded assemblies

Longitudinal seam welding machines
for the automatic welding of I-seams.
Welding processes employed: WIG, MIG, plasma taphole.
These machines can also be used for welding tubes and cylinder sections.

Suitable for the following dimensions:

max. diameter: 2400 mm
max. length: 3000 mm
max. sheet metal thickness  6 mm

Workplaces for fitters and weldersfor welding components and welded assemblies. Welding processes employed: manual electric arc, MAG, WIG, MIG as well as spot-welding and bolt cutting. Universal 3D workbench and welding bench systems, rotary welding tables and rotary container fixtures can also be supplied.

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Treatment of surface CrNi steel products

Mechanical surface workplaces
for grinding and brushing CrNi steel products.
Final processing treatment: pickling, passivizing or electro-polishing (buffing).

Dimensions of products for final-stage pickling and passivization treatments

max. diameter: 2400 mm
max. length: 10 000 mm

Dimensions of products for final-stage electro-polishing (buffing) treatment.

max. diameter: 1300 mm
max. length: 6000 mm

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Exhibitions Germany

04.04.2017 - 06.04.2017
European Coatings Show 2017 Nuremberg