Problem Solving
Automated Raw Material Handling for the Production of Plastic Additives
In the production of plastic additives, numerous raw materials must be processed in varying quantities with precision, flexibility, and reproducibility. With automated bulk material handling and dosing systems, AZO supports production that adheres strictly to formulas and ensures a continuous material flow from raw material supply to mixer feeding.
Flexible raw material supply and precise dosing
Big bags, bagged materials, and containers can be flexibly integrated into the automated material flow. Large, medium, and small components are precisely weighed using dosing screws, dosing chutes, or AZODOS® units, depending on the formulation and proportion. This allows for the reliable processing of varying raw material quantities and a wide variety of formulations.
Automated Batch Formation and Mixer Loading
The AZO COMPONENTER® collects the individual raw materials into mobile weighing or destination containers according to the specified formula. Depending on the plant design, roller conveyors, vertical lifts, or automated guided vehicles (AGVs) handle the subsequent transport of the batch to the homogenizing mixer. The automated material handling reduces the need for manual intervention and ensures reproducible, recipe-accurate mixer feeding.
Clean Processes and Secure Batch Separation
Automated docking processes, integrated extraction systems, and enclosed material transfer systems ensure low-dust raw material feeding and reduce the risk of contamination. Separate batch handling helps ensure high product quality and minimizes cleaning efforts during product changeovers.
End-to-End Control and Traceability
The AZO process control and visualization system, along with the PLC, control and monitor the entire plant, including the homogenization process. Orders can be imported via an ERP interface, and the executed processes are fully documented. This provides users with end-to-end process control as well as complete documentation and traceability of batches. The system can also be monitored remotely.
