Baking ingredients, breadcrumbs, ready-made mixes

Baking Mixes

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The Task

Low-Dust Production in the Processing of Baking Ingredients and Pre-mixed Blends
A high degree of automation for efficient production processes
Flexible raw material switching for different formulations
Safe and allergen-free processing of various raw materials
High cycle rates combined with high dosing accuracy
Automatic feeding of the mixer with large, small, and very small quantities
Safe Integration of Liquid Components into the Production Process
End-to-End Process Control and Documentation
Planning and implementation of the entire system as a turnkey solution

Problem Solving

Automated Raw Material Handling for Baking and Ready-Mix Products

AZO’s automated raw material handling system supports the efficient production of baking mixes, baking ingredients, breadcrumbs, and ready-to-use mixes. Large, small, and very small quantities are automatically prepared, metered, and fed into the mixer. This allows different recipes to be processed reliably and with a high degree of automation.

Precise dosing and screening for reliable mixing processes

Large quantities are stored in silos and automatically fed into the production process. Vibrating screens remove foreign matter during this process. During dosing, eddy-current screeners with built-in dosing capabilities ensure precise raw material feeding, screening, and deagglomeration. This helps maintain consistent raw material quality and precise dosing for the subsequent mixing process.

Flexible processing of small and very small quantities

Bag-emptying stations also allow smaller quantities of raw materials to be automatically integrated into the process. AZO COMPONENTER® systems collect and dose the components with high precision before feeding them into the mixer. An operator-guided ManDos weighing station additionally enables the controlled dispensing of very small quantities. Depending on the formulations and the number of components, the system can be flexibly expanded to include additional automation solutions for small components.

End-to-End Process Control and Documented Production

AZO’s central process control and visualization system controls and monitors the entire mixing operation. This allows the individual process steps to be coordinated centrally and the manufacturing process to be fully documented. The system can be adapted to the customer’s specific conditions and individual requirements and can be designed and implemented as a complete turnkey solution.

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Discover solutions we’ve already implemented in the areas of baked goods, baking mixes, spices, nutritional foods and ready-to-eat meals, as well as confectionery, luxury foods, and beverages.
Highest standards in dough production
for the production of long-life bakery products
for bread and roll production

Your contact with us

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AZO GmbH + Co. KG | Andreas Eibner

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Andreas
Eibner
Head of Sales AZO®Food

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AZO worldwide

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We are experts in the physical analysis of raw materials, engineering, process engineering, plant engineering, control engineering and automation, and digitalisation.

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