AZO ShuttleDos®: Fully Automated Batch Handling for High Production Throughput
When numerous formulations with many components need to be prepared quickly, precisely, and without cross-contamination, efficient batch automation is essential. The AZO ShuttleDos® automatically dispenses raw materials into mobile AZO® ShuttleTainers or AZO MIXTAINER®s. This allows for the production of up to 20 batches per hour, each with up to ten components—with weighing ranges from 100 grams to several hundred kilograms.
Fast Dosing and Weighing Through Parallel Process Flows
Mobile shuttles transport already-filled containers to the next station while new batches are being processed at other dosing stations. This allows dosing and container transport to run in parallel, rather than having to wait for one another. This increases the achievable cycle rate and supports high production throughput. Dedicated scales at the dosing stations enable high dosing capacities.
Flexible raw material feeding and optimal line layout
Whether raw materials come from silos, big bags, containers, or in bags: The AZO ShuttleDos® integrates different containers and feed routes into the automated recipe preparation process. Separate areas for large, medium, and small components allow the dosing lines to be arranged according to specific needs. This allows the system to be tailored to different raw materials and production requirements.
Preventing Contamination Through Closed Processes and Line Separation
Fully automated dosing into mobile containers supports the processing of different formulations within a closed system. Strict line separation helps prevent cross-contamination between raw materials. This is particularly important when processing varying formulations and ensuring the purity of the individual components.
An easy-to-clean plant design and reduced labor costs
The floor-free system design facilitates access to the areas below the dosing lines and makes cleaning easier. In addition, the fully automated production area can be designed to allow for unmanned operation. This reduces the number of personnel required during the ongoing production process.
